Setting up an injection molding system isn’t quite a job for the faint of heart. In fact, since these products and systems usually cost a lot of money, only those who are properly trained should handle them in the first place. If you’re about to tackle a similar challenge, read this article so you would have an idea on how you should approach setting up an injection molding system.
An injection molding system is a very customizable and versatile system that could be used to make a lot of things. Your computer’s casing, your air conditioner and car panels probably started out as a prototype in the injection molding system. The concept is very simple. What happens is that a molten material like a plastic composite is injected into a pre-set mold. This allows you to create various copies of one design. This is a very important if you’re running a mass production line that requires various parts that need to be put together further along in the assembly lines.
Here is how you can set up an injection molding system:
- You have to read the manual that comes with the injection molding system. It’s quite a complicated thing so it’s good to be very familiar with the actual mechanics of how the thing works. This is one thing that you wouldn’t want to improvise on or wing. The whole idea of having an injection molding system is to have way to consistently produce the same results every single time. Be aware of the whole process and see how you can maximize your learning through training manuals, books and videos that are available on the company website.
- Try to source the molds from the companies that specialize in customizing this type of product. The molds would serve as the stencil for your product so you should have them done at a firm that could meet your standards. Since these molds are the keys to your production, make sure that the company you choose is one that you could trust with confidential patterns and fitting of your end product.
- After you’ve gotten the mold, affix it to your injection molding system. Again, refer to the manual so that you would know how to affix the mold properly to the sysem. If you can’t figure it out yourself, you can also talk to the technical support teams of the companies to ensure that you are getting things right.
- Power up your machine and do a test run. You should be able to see how much you could change and tweak the settings. Once you get the output you want, you could probably assume that all your setting up did not end up in vain.
Setting an injection molding system can be quite hard so be sure that you’re aware of how it is supposed to work. Always read and ask before doing something drastic.